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FelixtheCat
Dodge Dakota
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4/02/2002
20:27:05

Subject: Catalytic Converter Problems?
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I have a 2.5L 98, manual, with 30,000 miles and I am on my 3rd catalytic converter! The 1st one that was changed was making an awful rattling sound a little over a year ago. The second one did not make the rattling noise...loss of accleration and power especially in first and second gear with a "hissing" noise, when I would accelerate. Dealer said the cat. conv. clogged up. Please e-mail me if you had similar problem. Dealer said "this is a problem with the Dakotas".





Graphite
DakotaEnthusiast
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4/03/2002
07:15:29

RE: Catalytic Converter Problems?
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common problem. went through 2 of them on my 97 and one on my 99

joe
2002 club cab 4.7 v8 bone stock 4x4 Graphite /silver
2002 quad cab 4x2 v6 bone stock Atlantic blue/silver

Dakota911
Dodge Dakota
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4/05/2002
09:05:41

RE: Catalytic Converter Problems?
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I have a 98 with 42,000 miles on it and have had mine replaced twice already. Another item to replace after the warranty is up. :)



EyeTrip
Dodge Dakota
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4/05/2002
13:33:39

RE: Catalytic Converter Problems?
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I had a 93v6 that had 3 cat failures I was towing a 20' 5th wheel trailer with it so when a part gave out, it would do it in a hurry. I found that the o2 sensor was a big culprate.



Dave
Dodge Dakota
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4/05/2002
22:47:58

RE: Catalytic Converter Problems?
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Our 3.9L '88 Dakota still has its complete original exhaust system with 170,000 miles since new(engine o'hauled at 145,000 miles and 4500 hrs of operation - two O2 sensors R&R'd since new). Gotta keep the fuel mixture right and the air pump system working. We also use an hour meter to track off-road time for maintenance (150 - 200 hours = 3K - 4K miles for most folks).



SpeedTuba
GenIII
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4/08/2002
11:52:44

RE: Catalytic Converter Problems?
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Felix -

I, too, am on my 3rd Cat. I just ordered the carsound cat from speedtweaks though. I'm hoping it's a little more reliable.

The third one (current) rattled for about 3 mos. then calmed down. I'm getting the car sound cause I want higher quality and better flow/sound.

Dodge kept telling me it was an internal weld issue on the cat. The first two were replaced under warranty. I didn't bother taking it in once the warranty was out and the 3rd one went south.

W. Patrick Jones
98 Dakota Sport 3.9L
Emerald Pearl Coat

http://www.geocities.com/wpmjones/

99Dak5.2L4x4
Dodge Dakota
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4/08/2002
16:53:12

RE: Catalytic Converter Problems?
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Hey Speed,

Let me know how that CAT works out please. I'm in the same dilema as you and I was thinking about purchasing that Carsound CAT or just remove the whole cat and put that handy kit from speedtweaks on the O2 sensor. Keep us updated,

thanks,

Bill



DenDen70
Dodge Dakota
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4/08/2002
22:17:24

RE: Catalytic Converter Problems?
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I have a 98 dakota v-6 with approx 28,000 miles and I am on my second catalytic converter. It is already making the rattling sound again during acceleration and it is only 5 months old.



Steve
Dodge Dakota
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4/19/2002
10:56:54

RE: Catalytic Converter Problems?
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Dakota911:

Check your warranty booklet Cat as covered under federal emission requirements, they have to be covered for something like 8yrs/80k miles or something, longer than the factory norm!



R/Truck
Dodge Dakota
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4/23/2002
11:19:51

RE: Catalytic Converter Problems?
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The sad thing is the dealer charges like $700 for those crappy cats. I wish they would just give us the money so we could buy a complete system front to back.



BOILER
Dodge Dakota
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4/30/2002
03:13:44

RE: Catalytic Converter Problems?
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Does anybody know when this federally mandated 8yr/80k warranty went into effect? I have a 94 2wd Sport and my third cat. just rotted out. The dealership charged me $328 for the first replacement in May 2000. Should I try to get my $ back?



Bill Smith
Dodge Dakota
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5/21/2002
22:36:17

RE: Catalytic Converter Problems?
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being a dealership tech for gm and Jeep . the warenty is 8 years or 80 k whichever comes first. if your truck has over 80 but is less than 8 years old.... its out of warranty. Hope this helps.



weasel_blw
Dodge Dakota
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5/28/2002
23:28:50

RE: Catalytic Converter Problems?
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Cats are a ripoff, I had a '95 Ram and went through 3 cats before I traded it. First one went with only 28k. I've got a friend that installs these for a living and he says he buys them wholesale for avg. of $35 each, so if you're paying a ton to get one put on by the dealer, find a reliable independent installer.



829
Dodge Dakota
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6/01/2002
16:06:21

RE: Catalytic Converter Problems?
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I am having the same problem. Here is the info for the cat waranty.
http://www.epa.gov/otaq/obd-faq.htm
http://www.nsc.org/ehc/mobile/maintain.htm



Cliff04
Dodge Dakota
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6/12/2002
23:05:13

RE: Catalytic Converter Problems?
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have someone who will do it just cut it off and put a peice of pipe there instead, thats what i'm doing.



Wes K
Dodge Dakota
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6/14/2002
01:27:49

RE: Catalytic Converter Problems?
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SAME PROBLEM HERE MY CAT DIED AT 32,000 MILES GOOD THING ITS A 80K WARRENTY ID BE PISSED!
HTTP://OAMWEB.COM/HOBBIES/SMOKINDAKOTA



chris
Dodge Dakota
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6/17/2002
14:41:40

RE: Catalytic Converter Problems?
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Does anyone know if this 80k warranty is voided if I bought the truck used? My '98 Dakota had about 32k miles on it when I got it, and the rattling started about 10k miles later.



helton
Dodge Dakota
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7/06/2002
17:30:43

RE: Catalytic Converter Problems?
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I have to ask, exactly what types of problems do you get or how can I tell if my cat. is going bad? I have a nagging fealing that mine has.



'98 Dak. Sport



blkdaksprt97
Dodge Dakota
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7/08/2002
08:54:42

RE: Catalytic Converter Problems?
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I bought my 97 dakota sport used last year and have since put on a cat-back dual exhaust and some other commom mods. Do you think the cat would still be under warranty even after i have change the exhaust system? Also fo rthose of you that have had it replaced under warranty what steps to you take to get it done at the dealership?

Thanks



chris
Dodge Dakota
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7/08/2002
10:43:49

RE: Catalytic Converter Problems?
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I just had my cat replaced by the dealer 2
weeks ago after reading about it here. It was
easier than I expected. Because I read here
that some guys paid the dealer for the cat
replacement, and because I've dealt with
dealers when I ran a parts house, I expected
them to try and shaft me on the deal. But
when I called and described my problem, the
guy immediately told me it was under warranty
and told me to bring it in. Easy as that.



blkdaksprt97
Dodge Dakota
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7/08/2002
11:36:18

RE: Catalytic Converter Problems?
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Chris what problems were you haveing and also do you still have a stock exhaust or have you put on an aftermarket exhaust



chris
Dodge Dakota
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7/09/2002
00:02:54

RE: Catalytic Converter Problems?
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There was a severe rattling coming from
underneath on the passenger side which was
pretty loud at idle; the best way I can describe
it is to say that it sounded like a bolt or a large
nut was being tossed around inside the cat
(although at the time I didn't realize it was the
cat). In my case, the sound disappeared at
higher RPMs. I do have the stock exhaust.
According to the guy at the dealer, it's a well
known problem, so my guess would be that
even with your cat-back exhaust, they should
still be able to replace it. You might want to
check the websites that were posted here on
6/1/02 by 829 to see if there's any info about
the warranty being voided.



Brendan
Dodge Dakota
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7/11/2002
22:41:00

RE: Catalytic Converter Problems?
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I've seen two specific kinds of Chrysler Cat
Converter issues. The more common one is
the rattle. it is an internal weld issue between
the substrate and the external housing of the
cat, alias, the shell. Nothing as an owner that
you can prevent.
The other, albeit less common is clogging.
How many of you guys have gone to 30k
without changing spark plugs? Probably most
of you. There, in my opinion, seems to be a
correlation to regular ignition maint (lack of)
the loading up of o2 sensors with carbon and
too much raw fuel getting into the exhaust.
Two things I would recommend for maint. on
any Dodge truck. New plugs every 15K as well
as a transmission service for all you slush
box owners. I know it seems silly, but let's just
say I have had ample opportunity to see how
these beasts break and I can't recommend it
enough...



BDubyadubya
Dodge Dakota
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12/29/2002
20:06:22

RE: Catalytic Converter Problems?
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I cut my cat off and put new exhaust pipe from the collector back and my 3.9 runs stronger than ever.



Derik
Dodge Dakota
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12/30/2002
22:41:44

RE: Catalytic Converter Problems?
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Question for BDubyadubya how do you keep the check engine light from coming on once the converter is removed? This is going to affect other systems by taking the cat out of the exhuast. The ECM moniters the exhaust before and after the conv. with o2 sensors. Do you just drive around with the check engine light on?



daniel b
Dodge Dakota
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1/08/2003
23:44:24

RE: Catalytic Converter Problems?
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cant you take out the o2 from the tail pipe and solve the problem



Derik
Dodge Dakota
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1/11/2003
14:37:42

RE: Catalytic Converter Problems?
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No eliminating the o2 sensor from the sytem is even worse. Then the check engine light will definetly come on. The truck will not run right at all because then the ecm will go into what is called a preset mode. This means that it will not use any information from the sensors on the truck to run right. There is a set of pre set instructions from the factory that help the engine "limp" along till any problem is fixed.



Shad Bowers
Dodge Dakota
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1/12/2003
03:07:27

RE: Catalytic Converter Problems?
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can i just knock the guts out of my cat? will that effect any operation of the computer/engine? i live in an area with out DEQ restrictions or checks, so i really don't need a cat.



Matt
Dodge Dakota
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2/10/2003
17:17:50

RE: Catalytic Converter Problems?
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my cat just broke too, i am experiencing a rattling sound, so i am hoping that it is still under warranty..ebay has some great buys, i'm finding cats for under 40 bucks



RON
Dodge Dakota
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2/20/2003
16:55:49

RE: Catalytic Converter Problems?
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Holy Crap!, I thought and was made to believe by the local dealer that this was an isolated problem. I'm out of warranty with a 2.5L 97, and have gone through 3 cats and currently on my 4th. At 107000 miles that's still way too much.



cwzywbt
Dodge Dakota
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3/04/2003
15:45:37

RE: Catalytic Converter Problems?
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I've had one replaced on my 99 CC V6 Dak. For those of you looking at aftermarket check out the warranty first. I'm in southern Ontario, Canada and the cat is covered as part of emmission control equip. - mandated to be 7 years min.



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